PC/104 MSM486DX100-16
PC/104 MSM486DX100-16
PC/104 MSM486DX100-16

3.2 雙行道板式輸送機(jī)系統(tǒng)
總裝車(chē)間有兩套雙行道板式輸送機(jī)系統(tǒng)。本系統(tǒng)由四柱叉式提升機(jī)、助推器、回轉(zhuǎn)舉升臺(tái)、傳送機(jī)、和接近 開(kāi)關(guān)等設(shè)備組成。每套雙行道板式輸送機(jī)系統(tǒng)由兩條平板輸送線(xiàn)組成，平行回轉(zhuǎn)運(yùn)行，是一種非常復(fù)雜的控制技術(shù)，在內(nèi)處于技術(shù)的地位。該輸送線(xiàn)可以很大 程度上降低工人的勞動(dòng)強(qiáng)度，提高生產(chǎn)效率。但相對(duì)而言控制系統(tǒng)技術(shù)要求就比較大，難度高，設(shè)備控制和調(diào)試起來(lái)非常困難，是控制中的難點(diǎn)和重點(diǎn)，要求控制系 統(tǒng)的各個(gè)部分互相緊密配合，不能出現(xiàn)半點(diǎn)差錯(cuò)。
同時(shí)在四柱叉式提升機(jī)的控制系統(tǒng)中取一個(gè)信號(hào)，用來(lái)控制吊具從寬推桿積放式懸掛輸送鏈的雙行道板式輸送機(jī)上或從雙行道板式輸送機(jī)到寬推桿積放式懸掛輸送鏈上之間的緊密銜接，杜絕差錯(cuò)和故障的出現(xiàn)。并在現(xiàn)場(chǎng)設(shè)有自動(dòng)/手動(dòng)切換箱，預(yù)防生產(chǎn)過(guò)程中緊急事故的出現(xiàn)。
3.3 車(chē)型吊具識(shí)別系統(tǒng)
在油漆車(chē)身上料點(diǎn)，操作人員通過(guò)錄入計(jì)算機(jī)將當(dāng)前吊具號(hào)及車(chē)的信息輸入到錄入計(jì)算機(jī)，錄入計(jì)算機(jī)將吊具號(hào)通過(guò)以太網(wǎng)傳送至PLC，PLC進(jìn)行堆棧存儲(chǔ)。
另外錄入計(jì)算機(jī)將車(chē)的信息通過(guò)識(shí)別系統(tǒng)寫(xiě)頭寫(xiě)入載碼體，并通過(guò)以太網(wǎng)將吊具號(hào)及車(chē)的信息傳送至上位機(jī)及在錄入計(jì)算機(jī)內(nèi)存儲(chǔ)，當(dāng)錄入完畢后給PLC發(fā)出信號(hào)。
上位機(jī)作出與輸送線(xiàn)相對(duì)應(yīng)的畫(huà)面及參數(shù)，通過(guò)PLC給出的指針及錄入計(jì)算機(jī)給出的信息進(jìn)行顯示并與PLC給出的堆棧信息進(jìn)行比較，上位機(jī)根據(jù)信息及要求控制出入庫(kù)的道岔及停止器。
當(dāng)上位機(jī)出現(xiàn)故障時(shí)，操作人員人工控制運(yùn)行，待上位機(jī)正常后從PLC調(diào)出堆棧信息恢復(fù)顯示。
在庫(kù)存入口處的識(shí)別系統(tǒng)讀頭讀取載碼體信息通過(guò)以太網(wǎng)傳至上位機(jī)，上位機(jī)根據(jù)庫(kù)存及車(chē)的信息控制入庫(kù)區(qū)的道岔及停止器。當(dāng)上位機(jī)出現(xiàn)故障時(shí)，操作人員人工控制運(yùn)行，待上位機(jī)正常后從PLC調(diào)出堆棧信息恢復(fù)顯示。
庫(kù)區(qū)出口處，上位機(jī)根據(jù)計(jì)劃及庫(kù)區(qū)信息通過(guò)以太網(wǎng)控制停止器。當(dāng)上位機(jī)出現(xiàn)故障時(shí)，操作人員人工控制運(yùn)行。
載車(chē)吊具入口處，上位機(jī)根據(jù)識(shí)別系統(tǒng)讀頭讀取載碼體信息通過(guò)以太網(wǎng)傳至上位機(jī)，上位機(jī)根據(jù)車(chē)的信息控制道岔及停止器。當(dāng)上位機(jī)出現(xiàn)故障時(shí)，操作人員人工控制運(yùn)行。
在裝配懸鏈整車(chē)下線(xiàn)提升機(jī)前一工位處（ST48）設(shè)置識(shí)別系統(tǒng)讀頭，現(xiàn)場(chǎng)儀表板上線(xiàn)處設(shè)置顯示計(jì)算機(jī)及打印機(jī)各一臺(tái)，當(dāng)車(chē)通過(guò)ST48工位時(shí)，讀頭將載碼體信息讀入，并在計(jì)算機(jī)處顯示。
發(fā)動(dòng)機(jī)上線(xiàn)完畢后，通過(guò)以太網(wǎng)發(fā)一信息計(jì)算機(jī)。計(jì)算機(jī)能依次顯示三個(gè)車(chē)的信息，并能打印當(dāng)天的產(chǎn)量及參數(shù)。
3.4 吊具儲(chǔ)存區(qū)
總裝車(chē)間吊具存儲(chǔ)區(qū)分空吊具存儲(chǔ)區(qū)和油漆車(chē)身吊具存儲(chǔ)區(qū)。其中油漆車(chē)身吊具存儲(chǔ)區(qū)由九條寬推桿積放式懸掛輸送鏈系統(tǒng)組成，用來(lái)存儲(chǔ)不同的車(chē)型和同種車(chē)型的不同顏色的車(chē)身的吊具。
控制系統(tǒng)需要區(qū)分吊具的類(lèi)型的類(lèi)型，在吊具進(jìn)入存儲(chǔ)區(qū)和出存儲(chǔ)區(qū)時(shí)需要鑒別吊具的類(lèi)型，并與已經(jīng)輸入的信息進(jìn)行比較，作出吊具應(yīng)該進(jìn)入哪一條懸掛輸送線(xiàn)存儲(chǔ)區(qū)，或者哪種吊具從懸掛輸送線(xiàn)存儲(chǔ)區(qū)出去。
在空吊具存儲(chǔ)區(qū)前有一個(gè)壞吊具識(shí)別和檢修區(qū)，把需要檢修的吊具送入檢修區(qū)，進(jìn)行維修，正常的空吊具進(jìn)入吊具存儲(chǔ)區(qū)。

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